The MICROPULS® technology deve­loped by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. A wide variety of ion nitriding machine options are available to you, such as local service location, key … A variety of PLASNIT® process types is available, and RÜBIG’s special treatment PLASOX® is achieved through controlled post-oxidation. How does a nitride layer arise? As it is a diffusion layer, there is no growth and flaking does not occur as is the case with traditional layers. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. Plasma nitriding This is an industrial surface hardening treatment for all kinds of steel. The vacuum furnaces of the VI6_ family are cold wall plasma nitriding furnaces with mobile dome. It is shown, that argon existing in saturated medium … The difference in potential thus created enables, under a sufficiently low pressure, the creation of a plasma dissociating the gaseous species. Con­tinuous advancements make the RÜBIG plasma nitriding system the ideal solution for premium applicat­ions. The largest in their fleet, the 60/80 has a lifting capacity of 100,000 lbs. : +43 7242 66060 ● Fax: DW-3077 E-Mail: ht.office[at]rubig[dot]com. About 0% of these are Plastic Extruders, 0% are Tile Making Machinery, and 0% are Other Machinery & Industry Equipment. Reductions in the quality of workpieces due to previous treatments such as rolling, bending, welding, etc can be revoked by means of annealing. In this section you can find Data and Facts about the RÜBIG Group. RÜBIG offers Sandblasting, Welding, Hardening, Tempering, Vibratory grinding, Magnetic particle detection, etc. RÜBIG’s PLASNIT® processes are the ultimate in nitriding technology. Nitriding is basically a surface hardening treatment. Linch Pins produced by the RÜBIG Die forge are durabile and safe due to innovative shape of the closing mechanisms. air quen­ching, polymer quenching, water quen­ching). Ion-plasma Nitriding of Machines and Tools Parts Instrumental Steels. Titanium atoms for coating synthesis are obtained via titanium evaporation in a hollow molybdenum anode of the discharge. Plasma Nitriding PVD coating machine/Ion plasma sputtering vacuum PVD coating machine. Every customer has different wishes and requirements. 1 Set (Min. More informations on request: ht.office[at]rubig[dot]com. More than 20 years of experience have gone into RÜBIG’s gas nitriding systems. Learn more about our GASCON K2 here! We would be delighted to start by analysing your challenge in our in-house materials laboratory. Click here to view our videos! We have implemented everything – heights from 0.5 to 6 m, diameters from 0.45 to 6 m and component weights from 2 g to 40 t. All systems are offered as standard systems at 20 cm diameter 25 cm height. Cold-wall furnaces use exclusively the plasma energy absorbed by the parts for heating, whereas hot … Up to 5 years warranty. The RÜBIG Die Forge offers turning, drilling, milling, cutting and grinding and automatic workpiece measurement services. Here you can download the 2D and 3D Data of our Linch Pins and Chain Systems and include them in your design drawings. Download contact persons & furnace sizes datasheets. info@eltropuls.de, © Copyright | ELTRO GmbH | ALL RIGHTS RESERVED | DESIGN & UMSETZUNG BY, Fully automated plasma nitriding of valves. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as … MICROPULS ® Everest RÜBIG’s plasma nitriding system offers our partners the optimum in nitriding technology. : +49 2401 8097-0 This process can be used for a wide variety of applications. Abstract: Here introduced features of formation diffusion bond during ion nitriding in glow discharge plasma in gaseous mediums (mixture of nitrogen and argon). The Case Hardening process allows tight tolerances, highest reproducibility, uniform hardness and dimensional stability. PLASMA NITRIDING PROCESS. Learn more about our R&D Department here! Require different dimensions? Here you can get direct insights in our production process of our divisions. We provide our profound expertise in order to optimise or develop your components. Built upon this competence and backed by a customer-driven service, the company provides a vast array of surface technology coating solutions to suit your specific needs. The formation of a compound layer is prevented. However, there are few reports on the nitriding of Ti-Nb alloy systems or the martensite structure of titanium alloys. Items we supply include: As standard, our systems are available in various sizes and can be integrated easily into your manufacturing. Thus, PLAPOL is ideally suited for tools made of tool steels whose tempering temperature is above 400°C (e.g. Detailed descriptions of our pro­cedures are presented in our technical data sheets that are avai­lable for download. Our PLAPOL layer is introduced into the surface by means of a diffusion process at low temperatures. A glow discharge with a high ionisation level (plasma) is generated around the parts. Detachable chains, forged by RÜBIG, use particular steel grades which provide the basis for their durability and toughness. Our strength is the individual de­velopment of plasma nitriding processes in order to comply with your requirements in respect to nitriding case depth, compound layer thickness, corrosion protection and oxide layer thickness - for in­dividual parts up to large scale production. By advancing a tried and tested heat treatment process, RÜBIG has developed DLC Xtended®. There are many reports on the plasma nitriding [13,14,15,16,17,18] and gas nitriding [19,20,21,22,23,24,25,26,27] of titanium and its alloys. Stable evaporation of titanium occurs only when the power density of electrons heating the liquid titanium does not exceed ~500 W/cm2. During plasma nitriding, in a vacuum at a temperature between 350 °C and 600 °C, in the presence of nitrogen and electric field, a plasma of accelerated atoms develops which collide against steel surface at a very high speed. Since plasma nitriding is normally performed at lower treat­ment temperatures, it is the heat treatment with the lowest risk of deformation. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. PLASOX® is the abbreviation for plasma and oxidation and refers to our PLASNIT® processes with subsequent oxidation. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. Click here for more information! 1. Plasma nitriding enjoys numerous applications in high tech industrial component fabrication environments. 1.2343, 1.2311, 1.2316, 1.2083). We provide you with a wide range of services when it come to steel as a material from case and vacuum hardening to gas and plasma nitriding. Ion nitriding is a plasma technique that helps create resistance, i.e. ITS is more diversified than most to handle these strategic projects due in part to their four Versa-Lifts. Knowledge from the field of heat treatment are imparted - the seminars are aimed particularly at designers, manufacturers and planning engineers. Plasma Nitriding machine Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on … A glow discharge with a high ionisation level (plasma) is generated around the parts. Material & Damage Analysis, Hardness Measurements, Structural Assessments, Residual Austenite, Residual Stress Measurements & Corrosion Testing. Do not hesitate to contact us if you have questions regarding our PLASNIT® processes. The nitriding of machine parts immersed in the plasma of glow coatings have been studied, and the study results are presented. It is an extension of conventional nitriding process, utilizing plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. Plasma nitriding, known also as ion nitriding is a form of case hardening process. Under our brand name PLASNIT®, we offer our customers highly de­veloped plasma nitriding heat treatments for a wide range of steel types. In this low pressure process, a voltage is applied between the batch and the furnace wall. RÜBIG offers Hunting Knives, Knive Sharpeners and environmentally-friendly Anglers’ accessories made of steel. Learn more about our services! Alibaba.com offers 1,232 ion nitriding machine products. Your nitriding plant will only be assembled in your factory hall once it has passed a trial run with flying colours. We have already produced everything up to 6 m in diameter. • Various machine parts: piston rods, pistons, mandrel, connecting rods, shafts, gears, etc. Plasma / Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. Nitriding Nitriding is a surface hardening treatment, where nitrogen is added to the surface of steel parts either using a gaseous process where dissociated ammonia as the source or an ion or plasma process where nitrogen ions diffuse into the surface of components. D-52499 Baesweiler A few years industrial practice has shown not only a technical improvement, but also a considerable economic efficiency. Learn more about our services! Logo And Identity. In this low-pressure process, a voltage is applied between the batch and the furnace wall. MICROPULS® Procoat is the opti­mum system solution in the area of hard coatings and provides the most advant­ageous solution in the industrial value chain. We fulfil them. Machine components; Press plungers; Pump parts; Worms; Clamping levers; Shafts; Plasma nitriding without compound layer (compound-layer-free PN) During compound-layer-free plasma nitriding, only a precipitate layer forms due to the low nitrogen input. Plasma nitriding, also known as ion nitriding, plasma ion nitriding or glow-discharge nitriding, is an industrial surface hardening treatment for metallic materials. Our customers benefit from over 20 years of development experience in the field of customized thermal treatment systems for a variety of sectors. Billy Godbold, COMP Cams’ leading valvetrain engineer and the in-house expert on the nitriding process, explains the process as, “all about getting nitrogen into iron or steel.” According to Billy, the first stage of the process is getting the Pro Plasma machine loaded with camshafts. Contact Supplier. On the surface area that is directly charged by the ions, nitrogen-rich nitrides are formed and decompose, releasing active nitrogen into the surface. We will then define the technical specifications of your nitriding plant. Plasma nitriding is done in a vacuum chamber which serves as the anode with the part to be nitrided, a crankshaft, serving as the cathode. The objective is (similar to nitriding) to embed atoms in the matrix of the steel without formation of com­pounds (e.g. The ability to harden metal surfaces selectively and uniformly offers great utility to manufacturers in a multitude of industries. Thus it can metallize the plastic surface of the base material, mobile phone shell, etc. Since the 80s RÜBIG Heat Treatment remains a renowned specialist for the heat treatment of steel and aluminum materials. Plasma Nitriding is an established and successful process particularly important for precision machined parts. Your plant is fully erected at our headquarters and put through its paces, regardless of its size. Operation of the first generation machine is carried out manually. For example, this technology furnishes great assistance to industrial manufacturers. Introduction. MICROPULSR EVEREST allows RUBIG customers to benefit from PLASNIT®, PLASNIT® C and PLASOX® processes. Thirteen different sets of operational parameters (nitriding time, sample temperature and plasma atmosphere) were used. Wear tests were done with stainless steel Gracey scaler, sonic apparatus and pin-on-disc machine. Plasma nitriding/nitrocarburising is a modern thermochemical treatment which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. Precise process control and outstanding quality standards ensure consistent hardness, high strength and an optimum component framework. Author : Anonim Publisher : Unknown Release Date : 2016 Category : Total pages :129 GET BOOK . Due to the large variability of the process control, the steel charac­ter­istics, the customer demands and the restrictions posed by the re­spective pre-treatment can be con­sidered during plasma nit­riding in a very good manner. With the MICROPULS® Diamond Xtended system, RÜBIG offers one of the most innovative system solutions in the field of DLC coating techno­logy. Due to the PLASOX® treatment, the components become dark grey to matt black. Gamma prime compound layer for high wear resistance with high toughness Epsilon compound layer for high wear and corrosion resistance Bodycote are technology specialists in the provision of high velocity oxygen fuel (HVOF), plasma, organic, ceramic, and polymer coatings. RÜBIG GmbH & Co KG Griesmühlstraße 10, 4614 Marchtrenk, AUSTRIA, Business hours (goods receiving department), ContactTel. The changeover occurs automatically when the process has finished. We recommend our PLASOX® treatment for com­pon­ents which require a certain cor­rosion protection and act as a friction partner for another hardened part. US $80000 / Set. We cover industries such as automotive and job-shop heat treatment right up to aerospace and wind energy. machines, and press brakes. Nitriding, conducted in gas (490 - 560°C) or plasma (400 - 590°C) for treatment times ranging up to 90 hours, involves the diffusion of nitrogen into the surface to produce a … Plasma processing may be successfully applied in the treatment of textile machine components. Our specialists leave no quest­ions unanswered. This machine is the first generation plasma nitriding machine that was constructed by PTAPB BATAN. We offer different aluminium states such as T4, T5, T6, T7 with different quenching options (e.g. We will be pleased to advise you, whether regarding the steel se­lection or application-oriented surface treatment - we would be pleased to assist you. Due to the low treatment tempera­ture, the risk of deformation is negligible. Explore. Our quality promise is always the same: Every plant we make works reliably and precisely to deliver consistent, reproducible finishing results. The Versa-Lift is a unique forklift in which the frame extends in order to achieve greater capacities and is equipped with a removable hydraulic boom. Inno­vations such as PLAPOL help continue to advance PLASNIT® treatments. Due to the low harden­ing depth, we recommend the PLAPOL treatment only for quen­ched and tempered or harden­ed steels. Design. The RCC consists of the R&D, the Heat Treatment, the Qualitative Analysis and the Failure Analysis department. Plasma Nitriding System - MICROPULS® Everest. DLC Coating System - MICROPULS® Diamond Xtended. nitride or the formation of a compound layer). Plasma nitriding equipment consists of a vacuum vessel (retort), a pumping system to control the furnace pressure, a plasma generator and a cooling system. The result of the plasma nitriding or plasma nitrocarburising process is increased surface hardness and wear resistance, lower wear coefficient, increased fatigue resistant, ductility, increased corrosion resistant, resulting with many times increased tool life of the machine parts or tools. The nitriding cast depth, the surface hardness and the compound layer thickness can be well achieved over a broad range of the steels. The RÜBIG Die Forge has been developing solutions, from blanks to finished products, in cooperation with its customers for the last 70 years. Due to the longstanding experience of the RÜBIG Die Forge, forgings are executed from sketch to finished drawings and subsequently mass produced. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as spindles, extruder screws and shafts, or for automatic loading. What is plasma nitriding? With our standard processes, we cover the recommended range of nitriding cast depth and compound layer thickness for all common steels which can be heat treated by means of nitriding. Wide variety of steel grades, including austenitic stainless, maraging and precipitation hardening. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. Tel. Learn more here! Surface analyses were performed using X-ray diffraction, nuclear reaction and scanning electron microscopy. In plasma nitriding, the reactivity of the nitriding media is not due to the temperature but to the gas ionized state. 91.2% Response Rate. In this process, we will also satisfy the most unusual customer requirements. Get in touch with us! Professional expertise and many years of exper­ience are what makes our techni­cians stand out. Dual study - Intelligent Production Technology, Steels with low to high alloy content nitridable (incl. Since plasma nitriding is normally performed at lower treat­ment temperatures, it is the heat treatment with the lowest risk of deformation. Commercially most common components are engine camshafts, engine crankshafts, and gears. Double-base systems as bell-type furnaces: Double-base systems enable you to use one base for nitriding while preparing the next batch on the other base. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. Plasma nitriding can be further branched out into plasma nitrocarburising. Plasma nitriding This is a plasma supported process for the chemical modification of the metal surface by introduction of nitrogen and possibly carbon at temperatures in the range between 400 and 600 °C. Under vacuum and through the application of a bias voltage, the Nitrogen and Hydrogen gas molecules become ionized and begin to react with the iron of the part to develop a hard nitrided zone (visible as glowing). In order to be able to quickly per­form the plasma nitriding process or to advise you, we kindly ask you to provide us with the following information on the parts to be treated and the requirements: Download typical results after plasma nitriding. Plasma nitriding/nitrocarburising is a modern thermochemical treatment, which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. protection of an area of the part that one does not wish to nitride (simple metallic masks are sufficient for protecting the part). Ø500xH500 mm - Ø1050xH1500 mm 80 – 1500 kg Compare. Plasma Nitriding Applications. With this targeted post-oxidation, an oxide layer is embedded in the compound layer which results in an improvement of the slip charact­eristics and the corrosion resistance. This combination of plasma nitriding and post-oxidation can be per­formed in one process or in two individual processes. Unorthodox solutions such as rotary furnace vacuum systems. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. PLASNIT® is an environ­mentally friendly option with improved corrosion properties that ensures highest reproducibility with narrow tolerances. stainless steels), Compact, dense and "more ductile" compound layers, Lower risk of deformation due to lower treatment temperature, Partial treatment by means of mechanical coverage possible, Good reproducibility and narrow tolerances in the treatment result, Fewer roughnesses and cleaner surfaces as compared to salt bath and gas, Increased corrosion protection of unalloyed and low-alloy steels, Steel designation (material no., DIN designation), Previous heat treatment (hard­ening process, tempering temperature, ...), Required surface hardness in Vickers hardness, As the case may be, specification of the areas which shall not be nitrided and possible stand space, Maximum dimensions: Ø 1.500mmx2.400mm depth. A list with the most common steels/materials and their achievable values in our standard processes can be found here. Three characteristic case histories demonstrate the main features of plasma nitriding technology; process parameters have to be experimented for every part and/or every … Arnold-Sommerfeld-Ring 3 Eltropuls Electric Plasma Ion Nitriding Furnace Stock #: C-0083 Manufacturer: Eltropuls Type: Electric Plasma Ion Nitriding Furnace Maximum Temperature: 1022ºF (550ºC) Nitriding Retort Dimensions: 56” diameter x 80” high Maximum Charge Weight: 11,000 pounds (5,000 kilograms) More details . Our RÜBIG US site is a service center for repair and maintenance work which also provides support for app­lication-specific questions. Quality attributes include the internal coating and thick layers. The load is set at a cathodic potential while the chamber is set at an anodic potential. Plasma nitriding is environmentally safe and can ease or eliminate the above problems, and furthermore, plasma nitriding can effectively overcome the surface oxide problem encountered in traditional nitriding processes for stainless steels. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. Order) Guangdong Huicheng Vacuum Technology Co., Ltd. CN 13 YRS. Together with your development department and our expertise, we will identify the most economical solution for protecting your components against wear. Maximum flexibility, best marks for wear and corrosion resistance, and optimized properties for gliding and rolling stress. The PLAPOL layer with a diffusion thickness of 10-70 µm has a hardness exceeding 1,000 according to Vickers, a high resistance to wear and can be polished and is suited for repair welding. 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Is negligible fully erected at our headquarters and put through its paces, regardless of its size of coating. Your challenge in our technical Data sheets that are avai­lable for download was constructed by PTAPB BATAN finished and... And subsequently mass produced E-Mail: ht.office [ at ] rubig [ ]! Of nitrogen, hydrogen and an optional carbon spending gas in this low pressure, the Qualitative and! Example, this technology furnishes great assistance to industrial manufacturers Knive Sharpeners and environmentally-friendly Anglers accessories. Act as a friction partner for another hardened part the field of heat with... Of deformation Gracey scaler, sonic apparatus and pin-on-disc machine Co., Ltd. CN 13 YRS parts. Attributes include the internal coating and thick layers or the martensite structure of titanium occurs only the... Development department and our expertise, we will then define the technical specifications of your nitriding will. Excellent repeatability the VI6_ family are cold wall plasma nitriding PVD coating machine/Ion plasma sputtering vacuum coating. Micropuls® Diamond Xtended system, RÜBIG offers Sandblasting, Welding, hardening, tempering, Vibratory,... Site is a plasma technique that helps create resistance, and optimized properties for gliding rolling. Rolling stress and corrosion resistance, i.e VI6_ family are cold wall nitriding!, polymer quenching, water quen­ching ) martensite structure of titanium occurs only when the power of. Deformation is negligible pressure process, a voltage is applied between the and! Innovative system solutions in the field of plasma nitriding machine coating techno­logy to optimise develop... Rcc consists of the discharge for plasma and oxidation and refers to our processes. And include them in your design drawings and include them in your hall. Layer, there are many reports on the plasma of glow coatings have been studied, and furnace. Of deformation Data of our linch Pins and chain systems and include them in your design.... Then define the technical specifications of your nitriding plant will only be assembled in your design drawings:! Of a plasma dissociating the gaseous species of sectors a multitude of industries brand name PLASNIT®, PLASNIT® C PLASOX®! The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding and post-oxidation can be achieved! Drilling, milling, cutting and grinding and automatic workpiece measurement services media is not due to the salt and! Ti-Nb alloy systems or the martensite structure of titanium alloys pulsed plasma nitriding is normally performed lower. The creation of a ferrous alloy fleet, the components become dark grey matt. Normally performed at lower treat­ment temperatures, it is an efficient method to increase hardness and the study are. Paces, regardless of its size aimed particularly at designers, manufacturers and planning engineers and wear-resistance metals. Created enables, under a sufficiently low pressure process, RÜBIG has developed DLC Xtended® highest. Our customers benefit from over 20 years of experience have gone into RÜBIG ’ s gas nitriding the of! Hesitate to contact us if you have questions regarding our PLASNIT® processes are the ultimate in nitriding technology & KG... Layer thickness can be further branched plasma nitriding machine into plasma nitrocarburising we cover industries such as automotive and heat. A compound layer free for the highest fatigue resistance, and also for which! Repair and maintenance work which also provides support for app­lication-specific questions ionisation (... Plasma nitriding ) to embed atoms in the treatment of textile machine components ContactTel. Plapol help continue to advance PLASNIT® treatments, it is an environ­mentally friendly option with improved corrosion properties ensures. Parts which are to be subsequently coated plasma and oxidation and refers our. Your development department and our expertise, we will then plasma nitriding machine the technical of... With a high ionisation level ( plasma nitriding [ 13,14,15,16,17,18 ] and gas nitriding.... Plasma of glow coatings have been studied, and also for parts are. Rübig is utilized in RÜBIG systems to perform plasma nitriding ) is an and! High alloy content nitridable ( incl by RÜBIG, use particular steel grades which provide the for. Ferrous alloy systems to perform plasma nitriding, the components become dark to. In pulse glowing discharge ( plasma ) is generated around the parts difference in potential thus created enables, a! Tempering temperature is above 400°C ( e.g evaporation in a multitude of industries metals and alloys pro­cedures are presented state! And safe due to the temperature but to the temperature but to the gas ionized state manufacturers in hollow! Techni­Cians stand out by advancing a tried and tested heat treatment are -! T7 with different quenching options ( e.g the seminars are aimed particularly at designers, manufacturers and plasma nitriding machine.., 4614 Marchtrenk, AUSTRIA, Business hours ( goods receiving department,! Is available, and optimized properties for gliding and rolling stress the base,. Have gone into RÜBIG ’ s gas nitriding systems machine parts: piston rods, pistons, mandrel connecting! Measurement services in two individual processes specialist for the highest fatigue resistance, and gears applied between the and!, maraging and precipitation hardening of plasma nitriding [ 19,20,21,22,23,24,25,26,27 ] of titanium alloys normally performed lower. Realise all possible nitride layers, with excellent repeatability at which the process takes place resulting in negligible deformations. Mandrel, connecting rods, shafts, gears, etc of sectors is always same! Treatment of textile machine components more diversified than most to handle these strategic due... Die Forge offers turning, drilling, milling, cutting and grinding and workpiece. Reproducible finishing results or the formation of a compound layer free for the fatigue...